![rd](https://www.metflowcast.com/wp-content/uploads/2017/07/rd.jpg)
1. Research And Development
- Simulation Software.
Soft – CAST Simulation software allows the modelling of Thermal heat transfer including radiation with few factors, liquid flow.
![pattern-shop-process](https://www.metflowcast.com/wp-content/uploads/2017/07/pattern-shop-process.jpg)
2. Pattern Shop
- Teak wood and Aluminium pattern.
- All patterns are mounted on match plate with method identification.
- Storage in Racks.
![moulding-process](https://www.metflowcast.com/wp-content/uploads/2017/07/moulding-process.jpg)
3. Moulding
- Moulding process: CO2
- Semi Machine Loop Line: Match plate size 600 x 760mm to accommodate single piece up to 100 Kg & multiple cavity for lower weight.
- Hand Moulding: Match plate size up to 1800 mm to accommodate casting up to Ø1500 mm & weight up to 750 Kg.
- Mould and Core Dryer.
- Mould Hardness Testing.
![melting-process](https://www.metflowcast.com/wp-content/uploads/2017/07/melting-process.jpg)
4. Melting
- Immersion Pyrometer.
- Induction Melting.
- Crucible Capacity: 1) 400 Kg 2) 900 Kg 3) 1200 Kg
- Type of Ladles: Bottom pouring, Sank pouring, T spout pouring.
- Temp Controlling by Immersion Type Pyrometer.
- Bath analysis of each heat.
![fettling-process](https://www.metflowcast.com/wp-content/uploads/2017/07/fettling-process.jpg)
5. Fettling
- Knock out Machine.
- Arc Air Gouging Machine.
- Swing Frame Grinding, Fiber Cutting & Pneumatic Grinding.
- Shot Blasting.
- Pickling and Passivation for Stainless Steel.
- Individual grinding machines for carbon and stainless steel.
![welding-process](https://www.metflowcast.com/wp-content/uploads/2017/07/welding-process.jpg)
6. Welding
- Electronic Welding Machine
- WPS and PQR done in different alloys
- Qualified Welders
![heat-treatment-process](https://www.metflowcast.com/wp-content/uploads/2017/07/heat-treatment-process.jpg)
7. Heat Treatment
- In House Facility
- Gas Fired Automatic Furnaces